+49 8191 97065-20 info@jendamark.de

Katalysatorenfertigung

Das Größenabhängige – Canningverfahren ist immer mehr in den Fokus der Automobilindustrie gerückt. OEM`s benötigen die bestmöglichen Herstellungsverfahren um die Emissionswerte der verschiedenen Märkte / Länder zu erreichen. Jendamark hat eine große Auswahl an flexibelen, automatisierten Montagesystemen um den Kunden eine bestmögliche Auswahl zu bieten

Canninganlagen
Endmontage

Canninglinien

Standard-Canning-Module

Die Palette der Standard-Canningmodule von Jendamark kann auf verschiedene Arten in einer Produktionslinie konfiguriert werden, um eine individuelle Systemösung zu schaffen, die den genauen Spezifikationen des Kunden entspricht.

Die standardisierten Canningmaschinen von Jendamark können problemlos zu manuellen, halbautomatischen oder vollautomatischen Anlagen zusammengestellt werden. Egal, ob der Prozess GBD oder nicht GBD-gesteuert ist, Post-Sizing (soft stuff) oder Pre-Sizing (hard stuff), Jendamark hat eine Lösung. Unsere Maschinen haben sich in der Industrie bewährt und richten sich sowohl an Personen- als auch Nutzfahrzeugserien.

Economy-Canning-Module

Für Kunden, die eine vereinfachte, kostengünstige Lösung suchen, bietet die EconoLinie von Jendamark eine allgemeine Option, wenn weniger Flexibilität erforderlich ist. Mehrere Module werden in einer Standardkonfiguration kombiniert und auf einer einzigen Grundplatte montiert.

Zu den Maschinenangeboten in dieser Produktpalette zählen der Econo Shrinker und die neue Econo-Messmaschine.

Facilities

Mattenwiegen

Auto Stuffing Press

 

Passenger Vehicle

  • Servo mat sorting and transfer facility with 2 or 4 mat cartridges
  • Mat scale with transfer to wrapper
  • 3-5 position mat buffer
  • Offline auto wrapper with transfer to press
  • Servo stuffing press
  • Auto can rotation (option)
  

Commercial Vehicle

  • Servo mat sorting and transfer facility with 4 mat cartridges
  • Mat scale with transfer to wrapper
  • 3-5 position mat buffer
  • Offline auto wrapper with transfer to press
  • Servo stuffing press
  • Auto can rotation (option)
Wickeln

Auto Stuffing Press

 

Passenger Vehicle

  • Servo mat sorting and transfer facility with 2 or 4 mat cartridges
  • Mat scale with transfer to wrapper
  • 3-5 position mat buffer
  • Offline auto wrapper with transfer to press
  • Servo stuffing press
  • Auto can rotation (option)
  

Commercial Vehicle

  • Servo mat sorting and transfer facility with 4 mat cartridges
  • Mat scale with transfer to wrapper
  • 3-5 position mat buffer
  • Offline auto wrapper with transfer to press
  • Servo stuffing press
  • Auto can rotation (option)
Messmaschine Substrat

Measuring Machine

 

Measuring Machine (Manual)

  • High speed laser, mounted on servo vertical axis

  • Servo turntable

  • Beckhoff Industrial PC with Labview application

  • Gigabit ethernet camera to read and determine position of mono face code

  • Best fit GBD and local gap measurement

  • Label printer

  

Measuring Machine (Automatic)

  • Simplified design

  • High speed laser, mounted on servo vertical axis

  • Servo turntable

  • Beckhoff Industrial PC with Labview application

  • Gigabit ethernet camera to read and determine position of mono face code (optional)

  • Best fit GBD measurement and local gap (optional)
Rohr ausrichten

Can Orientation Machine

  

Can Orientation Machine (Automatic Cells)

  • Can orientation on weld seam or can feature

  • Sensor chosen based on required orientation feature on can

  • Servo driven turntable

  • Lighting can be added if required

  • Part in place sensing

  • Pneumatic 3-axis pick and place system to fetch cans from conveyor and place parts on orientation table
Einschieben

Auto Stuffing Press

 

Passenger Vehicle

  • Servo mat sorting and transfer facility with 2 or 4 mat cartridges
  • Mat scale with transfer to wrapper
  • 3-5 position mat buffer
  • Offline auto wrapper with transfer to press
  • Servo stuffing press
  • Auto can rotation (option)
  

Commercial Vehicle

  • Servo mat sorting and transfer facility with 4 mat cartridges
  • Mat scale with transfer to wrapper
  • 3-5 position mat buffer
  • Offline auto wrapper with transfer to press
  • Servo stuffing press
  • Auto can rotation (option)
Endenbearbeitung

Forming Machines

Passenger Vehicle

  • Servo roller/ball screw actuation

  • Part handling with/without part  rotation or robot handling

Machine Types Include:

  • End form up

  • End form down

  • Expansion

  • Hole piercing

Commercial Vehicle

  • Servo roller/ball screw actuation

  • Part handling with/without part  rotation or robot handling

Machine Types Include:

  • End form up

  • End form down

  • Expansion

  • Hole piercing

Double Shrinking Machine

  • Servo roller/ball screw actuation

  • Part handling with/without part  rotation or robot handling
Aufweiten

Forming Machines

Passenger Vehicle

  • Servo roller/ball screw actuation

  • Part handling with/without part  rotation or robot handling

Machine Types Include:

  • End form up

  • End form down

  • Expansion

  • Hole piercing

Commercial Vehicle

  • Servo roller/ball screw actuation

  • Part handling with/without part  rotation or robot handling

Machine Types Include:

  • End form up

  • End form down

  • Expansion

  • Hole piercing

Double Shrinking Machine

  • Servo roller/ball screw actuation

  • Part handling with/without part  rotation or robot handling
Shrinken / Einziehen

Shrinking Machine


Passenger Vehicle

  • 12 tool segments
  • Servo roller screw drive mechanism
  • 12mm radial jaw movement
  • Part loading and auto eject facility
  • Linear motor and pneumatic arms to transfer part in and out of machine drum
  • Guarding and light curtains for use in manual lines


Commercial Vehicle

  • 16 tool segments
  • Servo roller screw drive mechanism
  • 12mm radial jaw movement
  • Part loading and auto eject facility
  • Servo controlled positioning inside the machine
  • 46 second auto tool change mechanism
GBD Messung

Measuring Machines

 

Measuring Machine (Manual)

  • High speed laser, mounted on servo vertical axis

  • Servo turntable

  • Beckhoff Industrial PC with Labview application

  • Gigabit ethernet camera to read and determine position of mono face code

  • Best fit GBD and local gap measurement

  • Label printer

  

Measuring Machine (Automatic)

  • Simplified design

  • High speed laser, mounted on servo vertical axis

  • Servo turntable

  • Beckhoff Industrial PC with Labview application

  • Gigabit ethernet camera to read and determine position of mono face code (optional)

  • Best fit GBD measurement and local gap (optional)
Markieren

Marking Machines

 

Passenger Vehicle

  • Pin marker on servo axis to cater for different part diameters
  • Fixed scanner for DMC verification (option to put this on stepper axis)
  • Pneumatic door with safety bump stop
  • Automatic weld seam detection
  

Passenger Vehicle

  • Two pin marking machine (Laser marking optional)

  • Push out test machine

  • Servo press ram

  • Force monitoring

  • Displacement monitoring

  • DMC verification scanner

  • 2 servo rack and pinion transfer units

  • Reject chute (with lockable cover)

  • Good parts chute

Commercial Vehicle

  • Laser or pin marking options
  • GBD Measuring machine
  • DMC verification scanner
  • 2 servo rack and pinion transfer units
  • Reject chute (with lockable cover)
  • Good parts chute

Endmontage

Jendamark bietet auch End-of-Line-Montagesysteme an, bei denen die Produkte, die von den Canninglinien kommen, mit anderen Elementen zu einer größeren Baugruppe kombiniert werden, die zum Einbau in das Fahrzeug bereit ist.

Die Endmontage umfasst Aspekte wie Prüfen, Markieren, Messen und Dichtheitsprüfung, um sicherzustellen, dass das fertige Produkt den höchsten Qualitätsstandards entspricht.